Wood Pellet Manufacturing Process
There are roughly around seven steps involved in the wood pellet manufacturing process. The material which needs to be turned into pellets must be taken through a process which involves high pressure and temperatures. Biomass has to be brought together in one location and put under a set of conditions. It is only when the conditions are appropriate, that the pellets would be formed and ready for use. Extrusion is one of the most common practices involved in this process. Pellets formed from wood, are of the best quality while those from other materials need the help of binders to hold them together.
The process kicks off with the generation of raw materials. Dry sawdust makes up one of the most common materials used to manufacture pellet. Materials or byproducts from hardwood flooring mills are responsible for the production of high quality pellets. The process is generally divided into grinding, control of moisture content in the material, extrusion, cooling the material before finally being packaged appropriately. Pellets mills of the standard-sizes require the particles being used to make pellets to be no more than 3mm in size. Run the material through a chipper and hammer mill to reduce its size.
You need to remember that manufacturing pellets requires a lot of energy. It is an energy consuming process hence you should prepare accordingly. Drying the materials requires a lot of energy just as much as the process of running the various parts of the machine which are being used to manufacture pellets. Plants that specialize in producing large quantities of pellets use their own feedstock to produce the energy required for this process. Smaller plants can make use of other means or sources of energy to make pellets.
April 18, 2013
· 
pellet press
Posted in: Pellet Plant
Pelletizing Systems – Small Mobile Complete Pellet Line
One of the main advantages about small mobile complete pellet line is that it can be expanded. How is that of any benefit? Well, you can expand the pellet line such that it ends up including both a packing machine as well as drying system. What this means, is that you can change both the dry and the wet wood chips, or tree leaves and branches, or stalks and straws into pellets with relative ease. The consumption of energy when using these systems is quite high and may reach even 35kw per hour. As people continue expressing a desire for alternative sources of energy, production of pellets is urgent.
Small mobile complete line is a wonderful way of ensuring that the environment is kept clean at all times. This is due to their capacity to take up all wastes and convert them into useful pellets. They will only convert the wastes that are fed into their systems or machines. Some of these pelletizing systems are fitted with hammers, pellet mills, conveyors, vibrating screens, coolers, conveying systems that are driven by air, dust collectors, control system which is electric, among others. Such small systems are excellent additions to the farm to meet the domestic needs.
You can move these types of pelletizing systems into areas that are as near to the raw materials as possible. This is designed to enable you to cut down on certain costs related with transportation among others. If you succeed in reducing the transportation costs, you will end up with a bigger profit margin, especially if you are in business. Air locks, cyclones and fans are the other systems that you will find in such a machine. For optimal performance, they need to be preserved well and serviced regularly in good time. If you notice any damage early enough, you should redress it very quickly before it gets worse.
April 3, 2013
· pellet press
Posted in: Pellet Plant
Manual Pellet Press
You need to make a very clear choice of what type of pellets you will be producing before opting select the manual pellet press. Your choice of pellet press hinges on this decision. If you decide to use the manual press for making your pellets, you must bear in mind that it will only be able to make certain shapes and sizes of pellets. This choice will also be affected by the purpose for which you wish to use the pellets. It is critical that you take time to learn how the pellets work. This is crucial if you intend to make pellets on your own without going to a large scale manufacturer.
Pellet presses are mostly divided into either hydraulic or screws. The latter requires manual control and a number of manufacturers are responsible for their production. They are a bit cheaper compared to the hydraulic pellets. They are good for people interested in cutting down on the costs of production as they don’t spend too much in terms of energy bills. The only downside to the manual press machine for making pellets lies in the fact that it is possible to produce pellets that are not uniform. However, it is much easier to keep around the production lab and its maintenance is also quite affordable.
The person tasked with the job of operating the manual pellet press needs to apply a lot of force. This means that at the end of the exercise, the employee will be very tired from pressing down on the machine so as to exert the right amount of pressure required to produce pellets. However, the possibility of producing products whose quality is compromised, is also very high.
March 15, 2013
· pellet press
Posted in: Small Pellet Press
The Best Pellet Mill Line for All Your Applications
The pellet mill line that one uses in the production of any pellets will determine the quality of the products, whether sawdust, animal feeds, pharmaceuticals, fertilizers and so forth. To realize the end products, then one will have to evaluate several factors regarding the pellet mill that one chose to put in his/her area of application. Then you may want to invest in a handy pellet mill for your home needs, getting a complete pellet mill line from the AGICO GROUP is the best decision that you can get for your pellet production business, as you will see here.
AGICO produces their pellet mill line with their customer needs at heart such that any customer will have peace of mind upon installing a pellet mill from them. The pellet production set from the epic group of companies is dedicated for efficient processing of pellets, right from precession of raw materials to the final packaging of biomass pellets through the incorporation and coordination of processes such as crushing, drying, palletizing, cooling and finally packing.
There are many reasons why one will acquire a complete pellet mill line from AGICO. Their line incorporates field proven components that have been tested and given close attention by some of the world’s famous engineers. Their lines also bring together innovative technological techniques that will make even the most extensive production of pellets such a breeze.
From wood chippers, dryers, hammer mills, and so forth, the pellet production lines from AGICO are designed to ensure pellet making at its best. Whether you want to produce pellets for your company- for resale or for home use especially wood pellets or anything that you may choose, you should check this company as it is produces different varieties of pellets lines.
Where you do not want a fortune to get a pallet mill line, then the AGICO is where you want to shop.
February 1, 2013
· pellet press
Posted in: Pellet Plant
CPM Pellet Mill Manual For Proper Usability
The CPM Pellet Mill Manual is perhaps the most notable accompaniments that any pellet mill comes with from the manufacturer. Does anybody need to emphasis about the importance of a manual in any machinery? This is one feature of any pellet mill that comes in so handy to even the most uninformed user who wish to put it into applications such as production of wood pellets, leaf pellets, animal feeds pellets, pharmaceuticals, poultry feed pellets and fertilizers, just to mention but a few. The best thing about this manual is that it makes the workability of any pellet mill such bliss, reducing chances of malfunctioning and therefore increasing productivity.
The CPM Pellet Mill Manual comes with critical instructions of how to make any type of pellets through the different phases involved in the pellet mill line. It points out on how the particular materials being used passes through the various sections of the mill. These sections will include the crushing section, the drying section, the briquetting section and lastly but not least, the packaging section. The manual involves all mechanisms that are involved inside the mill and following the given fixing and running is mandatory, as this will save a user a lot of money for repairs resulting from improper installation or any other mistake.
The manual offers instructions of how to use alternative fuels to power the pellet mill. This is a critical instruction that will save a conscious user a lot of money on energy by settling for the most efficient source of energy, in addition to reducing the possible pollution from some of these fuels. The CPM Pellet Mill Manual will make a user realize just how easy it is to use the mill.
January 26, 2013
· pellet press
Posted in: Pellet Press
Buy Pellet Press Parts of High Quality from GEMCO Energy
Pellet press parts wear out one time or another in their service. A pelletizing machine has many parts that make it whole, all the parts are made through different processes and materials depending on the area they are located and the work they are supposed to do. There are parts that are easily damaged. For a pellet press machine, the easily damaged parts include the rollers, the ring die and the gear. Based on our customer feedback and depending with the amount of work that the machine is subjected to they can wear for about 5 times per year.
With this useful information, we are doing our level best in improve it. We are making parts that have strong materials that can be able to bear the brunt of the work that they are subjected to. The materials we are using are of high quality steel. Also we are making machines that can use two or more press parts to ease the pressure subjected to one. This makes the parts not to wear out easily and to offer longer services.
Having an experience of more than 15 years, GEMCO Energy Company stands among the most experienced Pellets Press Parts manufacturers. And the fact that we also manufacture the pellet press machine adds the experience because we are very familiar with all their details.
We offer discounts for our potential customers when they make their purchases. It is also possible to send our technicians to offer repair services to their machines. This way, the customer can save money and continue operating the machines with peace of mind knowing that it will be serviced by personnel with professional knowledge.
Be on the safe side by buying the Pellet Press Parts from us and we will ensure that you pellet press machine offers smooth service all the time. This will give you the extra edge in business.
January 23, 2013
· pellet press
Posted in: Pellet Press Parts
What does a paper pellet mill do?
Most of the talk on alternative fuels is always about wood pellets that have substantially grown in their popularity over the years. Wood pellets are produced for home use as well as commercial purposes which has seen their demand rise as well. However, there are other types of pellets that are also being embraced by those interested in using pellets as fuel and one of them is paper pellets. These paper pellets are made in a machine known as paper pellet mill that is widely available.
The production of paper pellets has easily been embraced in response to the large amount of waste paper that is thrown away after being used for purposes such as packaging among others. The pellets can be made from ordinary paper or even cardboard which are compressed and used as fuel in boilers as well as pellet stoves. The main machinery for producing these pellets is the paper pellet mill which takes the raw material, usually paper through a number of processes to come up with this alternative fuel.
Paper pellet mills are used to produce pellets in a way that is similar to the production of wood pellets, with the exception of the raw material. However, when milling cardboard that is very dry to make paper pellet mills, there is need to lightly spray it with water so that the particles are fluffy due to the static charge on the paper particles. When the particles of the paper are ready they are then pressed under intense pressure and passed through a “die” to be able to bond and then become pellets which are used as fuel. Nevertheless, when using pellets produced from a paper pellet mill, there is a lot of ash that will be generated that may hinder the proper working of a stove.
January 5, 2013
· pellet press
Posted in: Pellet Press
Understanding wood pellet burning boilers
Heat in the home is quite essential especially in winter or days when it is exceptionally cold, so as to make a room more comfortable. The heat is provided through a variety of sources which are both traditional and modern depending on the preference of the home owner. Wood pellet burning boilers is one of the sources of heat that is being embraced in homes as well as businesses in order to keep the rooms warm at all times. These boilers operate in a similar manner as propane or even oil boilers which have been in use for many centuries.
Wood pellet burning boilers are ideal for systems that use hot water radiant or hydro-air which are quite common in homes or businesses. These boilers that use wood pellets to function can also be operated automatically, have a zone for comfort control and are good for heating water for domestic purposes. Furthermore, operating a wood pellet burning boiler is simple as it involves the lighting of the pellets using an element of ignition as the pellets are poured through a storage bin into the burner in small quantities. As the pellets burn, heat is produced from the boiler which results in the warming up of the room.
At a time when alternatives to the use of fossil fuels are being sought, wood pellet burning boilers are seen as the best substitute because they cost less. Furthermore, they are more sustainable and can be renewed to be used again for other purposes. The wood pellets used do not emit harmful gases such as carbon which is a great concern for many people who use fossil fuels to operate boilers in their homes or businesses. Overall, the boilers can be fitted in the home either as the main source of heat or as back up.
January 4, 2013
· pellet press
Posted in: Wood Pellet Mill
Mini pellet press from GEMCO
The popularity of pellets made from a variety of materials is gradually growing with many people adopting them for use as an alternative to other types of fuels. These pellet machines are able to press the raw material that has already been broken down into particles so that they take the form of pellets. The pellet press is able to produce a number of these pellets depending on their size which vary if the machine is for home use or for commercial purposes.
GEMCO a leading manufacturer in machinery used in the production of pellets have made available a mini pellet press that is ideal for small scale production or for use in the home. This type of pellet press is able to compress different types of raw materials into pellets as required by the owner. When the pellets are produced they can be used as fuel and are efficient as other types of fossil fuel yet environment friendly.
Making the decision to use the mini pellet press from GEMCO has many benefits attached to it which is of benefit to the user and the objective of the manufacturer. First, the design and compact size of the mini pellet press makes it very ideal for individuals that do not need to make a large number of pellets. Second, the cutter which is part of the machine is able to regulate the size of the pellets produced by adjusting it as required. Third, the mini pellet press is easy to operate and does not require any major training to be able to produce the pellets required. This is very important as it can be used by anyone especially if intended for home use.
Also, the machinery does not cost as much as its commercial counterparts thus making it a “must have” for individuals who are interested in conserving the environment by not using harmful fuels. Lastly, the parts of the mini pellet press made available by GEMCO are durable especially when the machine is maintained well, thus ensuring that none of the parts are damaged at all.
December 14, 2012
· pellet press
Posted in: Small Pellet Press
Important Secrets of the Pellet Mill Driven By Tractor
A pellet mill driven by a tractor allows you to complete multiple tasks while driving the tractor. The pellet mill is attached to the tractor and you can create pellets in a short amount of time. Another benefit of the pellet mill driven by tractor is that you can it consumes very little energy and the pellets from this mill are evenly-shaped. This type of pellet mill is also simple to operate and you do not have to worry about making a huge mess with this tool.
Where To Find Pellet Mill Driven By Tractor
One place to find one is at a local tractor wholesaler because some of the tractors there may come with pellet mills attached to them. You can also buy these mills at agricultural supplies stores although you will have to already own a tractor since the supplies store only has the mill. You can purchase a pellet mill driven by tractor from online retailers and mail-order catalogs are also good choices.
Choosing The Right Pellet Mill Tractor
When you choose the right pellet mill driven by tractor, you want a mill where the output power should be equal to or greater than the output of the truck that the tractor is attached to will not work properly. Also make sure that the mill comes from a well-known and reliable brand and you can find this out by reading reviews. Finally, look for a tractor that is within your budget.
October 22, 2012
· pellet press
Posted in: Uncategorized
